With the gradual decline of the demographic dividend, the cost of labor for enterprises is rising, and industrial robots are gradually entering the public eye. The products produced by Mosheng Plastic Electronic Products Co., Ltd. located in Chang'an Town, Dongguan City are mainly based on mobile phone cases. The company is at the forefront of the industry in the application of industrial robots, from the molding of the casing, the mold inspection to the use of abrasive tools, the company has realized the operation of industrial robots, because of the high precision of the abrasive tools processed by industrial robots, the company One third of the mill produced is for use by other peers.
The disappearance of production workers only requires porters In order to achieve large-scale, standardized production, the first step for mobile phone shell manufacturers is to manufacture the corresponding molds for each mobile phone case, and then use the mold to produce. Therefore, the manufacture of molds is crucial for a mobile phone case company. The traditional molds are processed by experienced masters with related machinery. The molds used in the plastics are all made of industrial robots with high precision and quality leading the industry.
Through the aisle of the office building, the reporter followed Jiang Shengyuan, the vice president of the plastics electronics company, into the production workshop of the company. There is a Taiwanese industrial robot in the workshop. One side of the industrial robot is a semi-circular shelf and a small goalkeeper. The shelf is divided into two sections, each with several layers of mold parts. Outside the door is a console, and on the other side is a mold processing machine. In the vast workshop, there are a handful of workers, either occasionally looking at the instruments on the console or moving parts.
Jiang Shiyuan told reporters that each group of such equipment is a production unit, and each mold is designed by the designer in the office and stored in the chip. When production is needed, the chip is handed over to the worker. The worker uses the equipment on the console to transfer the contents of the chip to the chip of the industrial robot, and puts the mold parts on the shelf through the small door, and issues instructions, and the industrial robot begins to follow The designed program extracts the parts on the shelf in order and puts them into the machine for processing. When machining different parts, the machine needs to be debugged. This step is also done by the robot.
In the entire mold production process, what the workers need to do is to help the robot to read the chips, carry the parts, assemble the processed parts, and the original processing workers have now become porters. The robot can work 24 hours a day.
After the production process is designed, it is technically not difficult for the industrial robot to operate according to the program. The key is that each part is different. How do industrial robots identify the parts that need to be machined, and do you need workers to place the parts in the order of processing? Jiang Shiyuan unveiled the mystery for the reporter. He pointed to the two red lights from the handle of the industrial robot and told reporters that the industrial robots use infrared rays to identify the parts, and do not need workers to help, which greatly reduces the labor intensity of workers. .
The multi-national technology system is a multinational force. When reporters are still amazed by the wisdom of industrial robots, Jiang Shiyuan gave reporters a bigger surprise. He told reporters that the robot production unit just seen in their company is only 1.0. version. Last year, the 2.0 version of the industrial robot production line was put into use.
Under the leadership of Jiang Shiyuan, the reporter came to the new 4000 square meters workshop that Mosheng Plastic Electronics put into use last year. The workshop integrates manufacturing, testing and repair functions. In the 4000 square meter workshop, the reporter only saw a few workers who were sparsely pulled. As soon as he walked into the workshop, Jiang Shiyuan told reporters that the equipment in the workshop was only available in Haier and Moment Plastic Electronics.
Standing on an automated production line in the workshop, a 6-axis (currently the highest level, one axis is equivalent to one joint of a person, the more the number of axes, the more difficult it is to complete the action), the industrial robot on a track One move, the side of the crawler is six mold parts processing machine, and the other side is a long row of shelves full of parts. The industrial robot moves the machine while replacing the parts to be machined.
Jiang Shiyuan told reporters that what he saw was an industrial robot corresponding to a machine tool. Now it is an industrial robot that corresponds to six machine tools. The efficiency is greatly improved. It is not only that the track is added, but the robot moves back and forth. This production line brings together the most advanced equipment in the world: robots come from Japan, which has the highest level of robot manufacturing, and machine tools come from Switzerland, which has the highest level of machine tool manufacturing. The track comes from Germany, which has the best mechanical precision. The entire production line is a multinational force. The precision of the machined mold can be as accurate as 3 microns, and the error is much smaller than that of the hair. There are two such plastic magnets in this production line.
There is a part of the workshop dedicated to testing. The strange thing is that the reporter did not find the staff in the inspection room. Only one robot kept flipping the parts in his hand, and there were infrared rays illuminating the parts, and the data in the computer next to it. Keep updating. Jiang Shiyuan told reporters that the working manipulator is actually a robot, and the testing parts are completed by it. The parameters of each part are compared with the correct parameters, and the unqualified grinding tools will be recorded.
The number of workers in one post has become one person. The number of workers has been reduced by half in 5 years. After the molds are produced, they will be sent to the mobile phone shell production workshop for production. In the production workshop, the reporter saw that the workers were busy packing the produced casings. Before the casing was produced, there was no one. Only one robot kept the hand into the production machine, took out the produced casing, and arranged every 5 rows in a row. . The reporter found that the casing was placed very neatly. All the workers have to do is wait for the plate to be filled, take it away for packaging, and the entire production process is completed.
Jiang Shiyuan told reporters that Mosheng Plastic Electronics began to adopt industrial robots in 2008. The initial starting point was to improve the quality of the products. The precision of the molds and products produced by industrial robots was very high, and the quality of the products was greatly improved. Many of the peers came here. Li helped to process the mold. At present, one-third of the molds in the factory are processed by the same industry. After using industrial robots for a period of time, it was found that the labor cost dropped drastically, because the production line changed from one job to more than one worker to one job. In the past five years, the number of workers has dropped from more than 3,000 to more than 1,500. The company spent 5 years on automation to invest about 500 million yuan, and it can be recovered in 3 to 5 years.
Why does the company start to be keen on adopting robots? Yu Jingliang, honorary president of the Hong Kong Robotics and Automation Association, said that it is difficult to recruit forcing companies to find solutions, and using robots can greatly alleviate this problem. In 2011, Foxconn announced that it would adopt 1 million. Taiwan industrial robots are for this consideration. An industrial robot can cost as little as a hundred thousand and a few million yuan. Although the investment is huge, it can be returned in a few years. In addition, improving the quality of products is also an important consideration for the use of industrial robots. Industrial robots can avoid human error and greatly reduce the defect rate of products. He believes that in Dongguan, there are a large number of injection molding, molding, precision hardware and electronics companies, using industrial robots to transform these enterprises, which has greatly promoted the transformation and upgrading of enterprises.
The disappearance of production workers only requires porters In order to achieve large-scale, standardized production, the first step for mobile phone shell manufacturers is to manufacture the corresponding molds for each mobile phone case, and then use the mold to produce. Therefore, the manufacture of molds is crucial for a mobile phone case company. The traditional molds are processed by experienced masters with related machinery. The molds used in the plastics are all made of industrial robots with high precision and quality leading the industry.
Through the aisle of the office building, the reporter followed Jiang Shengyuan, the vice president of the plastics electronics company, into the production workshop of the company. There is a Taiwanese industrial robot in the workshop. One side of the industrial robot is a semi-circular shelf and a small goalkeeper. The shelf is divided into two sections, each with several layers of mold parts. Outside the door is a console, and on the other side is a mold processing machine. In the vast workshop, there are a handful of workers, either occasionally looking at the instruments on the console or moving parts.
Jiang Shiyuan told reporters that each group of such equipment is a production unit, and each mold is designed by the designer in the office and stored in the chip. When production is needed, the chip is handed over to the worker. The worker uses the equipment on the console to transfer the contents of the chip to the chip of the industrial robot, and puts the mold parts on the shelf through the small door, and issues instructions, and the industrial robot begins to follow The designed program extracts the parts on the shelf in order and puts them into the machine for processing. When machining different parts, the machine needs to be debugged. This step is also done by the robot.
In the entire mold production process, what the workers need to do is to help the robot to read the chips, carry the parts, assemble the processed parts, and the original processing workers have now become porters. The robot can work 24 hours a day.
After the production process is designed, it is technically not difficult for the industrial robot to operate according to the program. The key is that each part is different. How do industrial robots identify the parts that need to be machined, and do you need workers to place the parts in the order of processing? Jiang Shiyuan unveiled the mystery for the reporter. He pointed to the two red lights from the handle of the industrial robot and told reporters that the industrial robots use infrared rays to identify the parts, and do not need workers to help, which greatly reduces the labor intensity of workers. .
The multi-national technology system is a multinational force. When reporters are still amazed by the wisdom of industrial robots, Jiang Shiyuan gave reporters a bigger surprise. He told reporters that the robot production unit just seen in their company is only 1.0. version. Last year, the 2.0 version of the industrial robot production line was put into use.
Under the leadership of Jiang Shiyuan, the reporter came to the new 4000 square meters workshop that Mosheng Plastic Electronics put into use last year. The workshop integrates manufacturing, testing and repair functions. In the 4000 square meter workshop, the reporter only saw a few workers who were sparsely pulled. As soon as he walked into the workshop, Jiang Shiyuan told reporters that the equipment in the workshop was only available in Haier and Moment Plastic Electronics.
Standing on an automated production line in the workshop, a 6-axis (currently the highest level, one axis is equivalent to one joint of a person, the more the number of axes, the more difficult it is to complete the action), the industrial robot on a track One move, the side of the crawler is six mold parts processing machine, and the other side is a long row of shelves full of parts. The industrial robot moves the machine while replacing the parts to be machined.
Jiang Shiyuan told reporters that what he saw was an industrial robot corresponding to a machine tool. Now it is an industrial robot that corresponds to six machine tools. The efficiency is greatly improved. It is not only that the track is added, but the robot moves back and forth. This production line brings together the most advanced equipment in the world: robots come from Japan, which has the highest level of robot manufacturing, and machine tools come from Switzerland, which has the highest level of machine tool manufacturing. The track comes from Germany, which has the best mechanical precision. The entire production line is a multinational force. The precision of the machined mold can be as accurate as 3 microns, and the error is much smaller than that of the hair. There are two such plastic magnets in this production line.
There is a part of the workshop dedicated to testing. The strange thing is that the reporter did not find the staff in the inspection room. Only one robot kept flipping the parts in his hand, and there were infrared rays illuminating the parts, and the data in the computer next to it. Keep updating. Jiang Shiyuan told reporters that the working manipulator is actually a robot, and the testing parts are completed by it. The parameters of each part are compared with the correct parameters, and the unqualified grinding tools will be recorded.
The number of workers in one post has become one person. The number of workers has been reduced by half in 5 years. After the molds are produced, they will be sent to the mobile phone shell production workshop for production. In the production workshop, the reporter saw that the workers were busy packing the produced casings. Before the casing was produced, there was no one. Only one robot kept the hand into the production machine, took out the produced casing, and arranged every 5 rows in a row. . The reporter found that the casing was placed very neatly. All the workers have to do is wait for the plate to be filled, take it away for packaging, and the entire production process is completed.
Jiang Shiyuan told reporters that Mosheng Plastic Electronics began to adopt industrial robots in 2008. The initial starting point was to improve the quality of the products. The precision of the molds and products produced by industrial robots was very high, and the quality of the products was greatly improved. Many of the peers came here. Li helped to process the mold. At present, one-third of the molds in the factory are processed by the same industry. After using industrial robots for a period of time, it was found that the labor cost dropped drastically, because the production line changed from one job to more than one worker to one job. In the past five years, the number of workers has dropped from more than 3,000 to more than 1,500. The company spent 5 years on automation to invest about 500 million yuan, and it can be recovered in 3 to 5 years.
Why does the company start to be keen on adopting robots? Yu Jingliang, honorary president of the Hong Kong Robotics and Automation Association, said that it is difficult to recruit forcing companies to find solutions, and using robots can greatly alleviate this problem. In 2011, Foxconn announced that it would adopt 1 million. Taiwan industrial robots are for this consideration. An industrial robot can cost as little as a hundred thousand and a few million yuan. Although the investment is huge, it can be returned in a few years. In addition, improving the quality of products is also an important consideration for the use of industrial robots. Industrial robots can avoid human error and greatly reduce the defect rate of products. He believes that in Dongguan, there are a large number of injection molding, molding, precision hardware and electronics companies, using industrial robots to transform these enterprises, which has greatly promoted the transformation and upgrading of enterprises.
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