Introduction of Magnetic Separator
Magnetic separation is a continuous process that separates magnetic materials from non-magnetic ones. The mixture is passed through a strong magnetic field where the magnetic particles get attracted to the separator's surface and are discharged into a chute.
The efficiency of the separator depends on the magnet's strength and the conveyor speed. The magnet length is designed so that the magnetic material stays in the field for 0.4 to 0.5 seconds. Strontium Ferrite permanent blocks are used to achieve a surface gauss of 2500.
The gap between the magnet and conveyor can be adjusted. A smaller gap improves separation efficiency. Each separator has its own drive system, and adjustable stainless steel splitters are installed between chutes. A vibrating feeder with two unbalance motors ensures even distribution of material across the belt for better performance. Belt-type separators are available for widths ranging from 650 mm to 2000 mm.
Classification of Magnetic Separators
Electromagnetic Type (with control panel): uses rare earth and ferrite magnets for its magnetic system.
Permanent Type (without control panel): uses excitation coils for its electromagnetic system. It is typically used in continuous operations with high iron content.
Discharging Types of Magnetic Separators
Manual Discharge Type (without motor and belt)
Self-Discharging Type (with motor and belt)
Cooling Types: (for electromagnetic type only)
--Air Cooling
--Oil Cooling
--Fan Cooling
Operating Principle
The magnetic and non-magnetic material passes under the magnetic separator via a conveyor. The mixture is evenly fed onto the conveyor by a feeder. Under the influence of the magnetic field, the magnetic material is attracted upwards towards the magnet face. This material is carried along the cleated belt of the separator and continuously discharged into the magnet chute. The non-magnetic material is carried by the bottom conveyor and discharged into the non-mag chute.
Features of Magnetic Separation Equipment
1. Strong magnetic field intensity, ideal for removing iron particles.2. Fully sealed design ensures water resistance, dustproof, and corrosion resistance.
3. Low energy consumption.
Application of Belt Electromagnetic Separation
Used widely in mining, limestone, coke, cement, chemicals, plastics, coal, refractories, building materials, food, and other industries.
Components of Magnetic Separator
Permanent magnetic plate, Belt, Motor, Iron frame.
Sketch Installation Drawing of Magnetic Separator
Technical Data of Magnetic Separator
| Model No. | Adaptive belt width (mm) | Suspension height (h≤mm) | Magnetic intensity (≥mT) | Thickness of materials (≤mm) | Motor power (kw) | Adaptive belt speed (≤m/s) | Duty type | Weight (kg) | Outline dimensions (mm) | ||||
| A | B | C | D | E | |||||||||
| RCYD(C)-5 | 500 | 150 | 320 | 80 | 1.5 | 4.5 | continuous | 450 | 1900 | 710 | 935 | 950 | 753 |
| RCYD(C)-6 | 600 | 175 | 320 | 120 | 1.5 | 620 | 2050 | 710 | 1020 | 1050 | 753 | ||
| RCYD(C)-6.5 | 650 | 200 | 320 | 150 | 1.5 | 900 | 2050 | 728 | 1020 | 1200 | 888 | ||
| RCYD(C)-8 | 800 | 250 | 320 | 200 | 2.2 | 1100 | 2250 | 750 | 1300 | 1350 | 1090 | ||
| RCYD(C)-10 | 1000 | 300 | 320 | 250 | 3.0 | 1820 | 2650 | 889 | 1550 | 1450 | 1335 | ||
| RCYD(C)-12 | 1200 | 350 | 320 | 300 | 4.0 | 3050 | 2860 | 1010 | 1720 | 1550 | 1515 | ||
| RCYD(C)-14 | 1400 | 400 | 320 | 350 | 4.0 | 4150 | 3225 | 1050 | 1980 | 1800 | 1755 | ||
| RCYD(C)-16 | 1600 | 450 | 320 | 400 | 5.5 | 5900 | 3350 | 1180 | 2160 | 1950 | 1850 | ||
| RCYD(C)-18 | 1800 | 500 | 350 | 450 | 5.5 | 7800 | 3580 | 1210 | 2450 | 2200 | 2130 | ||
| RCYD(C)-20 | 2000 | 550 | 350 | 500 | 7.5 | 9400 | 3800 | 1300 | 2700 | 2400 | 2410 | ||
Company Information
Victor is a large mineral processing manufacturer with over 15 years of experience. Covering an area of 48,000 square meters, including 20,000 square meters of workshop space. Equipped with modern machinery, professional R&D teams, and installation teams.
With a 32% market share in China and exports to over 50 countries such as USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, Zimbabwe, Sudan, Ghana, Congo, Morocco, India, Indonesia, Malaysia, Philippines, North Korea, Mongolia, Vietnam, and Thailand.Our goal is to provide one-stop service for you, helping solve all issues from investment to return in the mining industry, including preliminary mineral analysis, testing, engineering design, equipment debugging, and technical training.
We specialize in mining separation and lab mining plants. Our main products include:
- Gold trommel wash plant
- Shaking table
- Spiral chute separator
- Centrifugal gold concentrator
- Jig separator machines
- Waste recycling machine
- Grinding and mill crusher
- Flotation cell machine
- Magnetic separator
- Laboratory mining plant
Contact Information
Jacquard Dyed Cloth,Jacquard Stripe Fabric,Jacquard Clothing Fabric,Jacquard Fabric By The Yard
SHAOXING BAOYING TEXTILE CO.,LTD , https://www.baoyingfabric.com